In sanitary processing systems, maintaining precise flow control while upholding hygienic standards is essential. Whether you’re managing a dairy, beverage, pharmaceutical, or biotech operation, the right components make a significant difference. One such component is the Tri-Clamp Orifice Plate Gasket, a hybrid fitting that combines sealing and flow restriction into one sanitary solution.
What Is a Tri-Clamp Orifice Plate Gasket?
A Tri-Clamp Orifice Plate Gasket is a sanitary gasket that incorporates a stainless steel orifice plate in its center. This plate restricts flow through a specific opening, helping regulate fluid velocity and system pressure. The design maintains hygienic standards while offering flow control without adding separate components.
According to DuvaSanitary, these gaskets are available in sizes ranging from 1” to 4”, and are constructed with a 316 stainless steel insert. The gasket body material is black Viton®, known for its chemical resistance and compatibility with a wide range of products and cleaning agents.
How It Works
The embedded orifice plate reduces the internal diameter of the pipe at the point of installation. This results in:
- A pressure drop across the gasket
- Controlled flow through the system
- Balanced fluid dynamics across different pipeline branches
The use of a Tri-Clamp fitting allows easy installation and removal without tools, making maintenance and inspection straightforward.
Applications
Tri-Clamp Orifice Plate Gaskets are commonly used in:
- Dairy and Beverage Systems: For regulating flow between process steps
- CIP (Clean-In-Place) Systems: To control distribution of cleaning fluids
- Pharmaceutical Processing: Where consistent pressure and flow are essential for sterile production
The design is especially useful in systems requiring flow restriction without compromising sanitary integrity.
Key Features
From DuvaSanitary’s offering, the Tri-Clamp Orifice Plate Gasket includes:
- 316 Stainless Steel Insert: Offers corrosion resistance and strength in demanding environments.
- Black Viton® Gasket Material: Provides excellent durability and chemical resistance.
- Tri-Clamp Compatibility: Fits seamlessly with other standard sanitary components.
These gaskets are built to 3-A Sanitary Standards, ensuring they meet industry requirements for hygienic processing.
Benefits
- Flow Control: Helps balance pressure and flow across system zones.
- Sanitary Design: Smooth surfaces and FDA-grade materials minimize contamination risk.
- Ease of Use: Installs like any standard Tri-Clamp gasket, simplifying system integration.
Conclusion
The Tri-Clamp Orifice Plate Gasket is a compact, effective tool for regulating flow in sanitary systems. With its simple installation, hygienic construction, and verified performance, it’s a smart choice for operations focused on precision and cleanliness.